Success Story
Industry: Quarrying, Mining & Construction
Application: Milling
Cost Savings: € 3 100
Introduction
A manufacturer of insulation material is producing Styrofoam on milling machines including conveyor systems. Maintenance is carried out with standard tools. The company required an investigation about the practices on the assembly and disassembly of the rolling bearings. The NSK Mounting and Dismounting tools together with hands-on training was delivered resulting in significant higher efficiency on the maintenance activities.
- Styrofoam Insulation Material
- AIP+ Fitting Tools FTN333
Key Facts
- Milling machines in the insulation material production process
- Conveyor systems in production process
- Very dusty and dirty environment
- Staff was not training in handling and correct storage of rolling bearings
- Repairs and maintenance are carried out using common standard tools
Value Proposals
- Milling machines in the insulation material production process
- Conveyor systems in production process
- Very dusty and dirty environment
- Staff was not training in handling and correct storage of rolling bearings
- Repairs and maintenance are carried out using common standard tools
Product Features
- Milling machines in the insulation material production process
- Conveyor systems in production process
- Very dusty and dirty environment
- Staff was not training in handling and correct storage of rolling bearings
- Repairs and maintenance are carried out using common standard tools
Cost Saving Breakdown
| Before | Cost p.a. | NSK Solution | Cost p.a. | |
|---|---|---|---|---|
| Bearing Costs | 4 000 € | Bearing Costs | 4 000 € | |
| Engineering Costs | 4 400 € | Engineering Costs | 800 € | |
| Other Costs | 400 € | Other Costs | 900 € | |
| Total Costs | 8 800 € | 5 700 € | ||
Reference:SS-E-1-153
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