Rulmanlar - 23/08/2021
NSK Self-Lube® rulman üniteleri, çelik fabrikasının 292.136€ tasarruf yapmasını sağladı
Bazı sektörler ve uygulamalar, rulmanlara oldukça zorlu görevler yüklerler. Örneğin, çelik üretiminin çalışma ortamı ve bu ortamda görülmesi olası rulman arızaları, üretim için büyük bir tehdit oluşturur. Aşırı sıcaklıklar, partikül kirlenmesi, şok yükleri, ağır yükler, su, titreşim, yüksek çalışma hızları ve ani hızlanma/yavaşlama, çelik fabrikası rulmanlarının günlük bazda maruz kaldığı tehlikelerden sadece birkaçıdır. Ancak, NSK RHP Self-Lube® serisi rulman yatakları ve rulmanlar, büyük bir çelik fabrikasında görüldüğü üzere bu sorunların üstesinden gelebilir.
Söz konusu uluslararası çelik fabrikasında cevher hazırlama sürecinde kullanılan bir döner kömür vanası, sayısı yılda üçe kadar çıkan rulman arızaları ile boğuşuyordu. Bu arızaların sebep olduğu rulman değiştirme maliyetine ek olarak üretim kaybı, arıza giderme süresi ve makine bileşenlerinde görülen hasar gibi ikincil zararlar yaşanıyordu. Fabrikanın bu maliyetli soruna bir çözüm getirmesi gerektiği açıktı.
NSK, sıcaklık taraması ve rulman durum raporu oluşturulması işlemlerini içeren, kapsamlı bir uygulama incelemesi gerçekleştirdi. Yapılan inceleme, mevcut rulmanların yüksek sıcaklıkta gerçekleştirilen işlemler için yetersiz olduğunu ve yağlama miktarı ile sıklığının ise yanlış olduğunu ortaya çıkardı. İncelemenin ardından NSK, RHP Self-Lube® dökme demir FC yatağı içinde üretilmiş ve kişiselleştirilmiş bir RHP Self-Lube® rulmanın yanı sıra bir adaptör plakası ve özel ısı yalıtımlı bir ara parça kullanılmasını önerdi.
RHP Self-Lube® üniteleri, rulman ve yatak olmak üzere iki temel bileşen içerir. Her ünite, monte edilmiş küresel dış çap ile uzatılmış iç bileziğe sahip sızdırmaz tek sıralı bir bilyalı rulmandan veya tek parçalı tasarımdan yapılmış yüksek kaliteli flanş yataktan oluşur. Daha da önemlisi, küresel dış bilezik montaj sırasında yapılan ilk yanlış hizalamaları düzenler.
İç ve dış bilezikleri sertleştirilmiş, yüksek kaliteli çelikten üretilen Self-Lube® rulmanlar, optimize edilmiş iç geometriye, iki parçalı, perçinli ve yüksek mukavemetli çelik bir kafese, yüksek performanslı grese ve dayanıklı silikon contalara sahiptir. Özellikle, çelik fabrikasında kullanılan Self-Lube® HLT rulmanlar, 180°C'ye kadarki sıcaklıklara karşı dayanıklılık gösterirken bakım ve değişim maliyetlerinin yanı sıra arıza giderme süresinin azaltılmasına da katkı sağlar.
Bu üniteler, sıkı geçme mil montajı için çeşitli kilitleme yöntemleriyle sunulur. Bu özellik, her türlü ortama yönelik eksiksiz bir sızdırmazlık çözümleri yelpazesiyle birlikte, NSK RHP Self-Lube®'un çok yönlü olarak kullanılmasını sağlar. Adından da anlaşılabileceği üzere, yeniden yağlama özelliği standarttır.
NSK mühendislerinden oluşan uzman ekip, çelik fabrikasındaki döner vana rulmanları özelinde yağlama miktarlarında ve sıklığında değişikliğe gidilmesini de önerdi. NSK, doğru bir şekilde yapıldığından emin olmak için, bir test kapsamında, yeni rulmanların montaj sürecini denetledi.
12 aydan daha uzun bir süre sonra rulmanlar hala arızalanmamıştı ve müşteri, yıllık toplam 292.136€ maliyet tasarrufu sağladı. Tasarruf edilen miktarın hesaplamasında rulman arızalarından kaynaklanan arıza giderme süresinin ortadan kalkması, sipariş edilen rulman miktarında azalma görülmesi, rulman değiştirme süresinin kısalması ve eski rulmanların aşırı ısınmasını kontrol altına almak için kullanılan basınçlı hava soğutma sisteminin kaldırılması göz önünde bulunduruldu.
NSK RHP Self-Lube® rulman üniteleri hakkında daha fazla bilgiye www.nsk.com/eu-en/products/bearing-units/self-lube-units adresinden ulaşılabilir.
1) Söz konusu çelik fabrikasında cevher hazırlama sürecinde kullanılan bir döner kömür vanası, sayısı yılda üçe kadar çıkan rulman arızaları ile boğuşuyordu.
2): NSK RHP Self-Lube® HLT inserts help to reduce maintenance, downtime and replacement costs when operating at temperatures up to 180°C
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ISC MICRO PRECISION SDN.BHD. KUALA LUMPUR
- Telefon: +60-12-338-5221
- No. 108 Jalan Taming LimaTamanTamingJaya, Balakong, Selangor Darul Ehsan 43300, Malaysia
ISC MICRO PRECISION SDN.BHD. IPOH
- Telefon: +60-5-323-1020
- Faks: +60-5-323-1021
- Lot 1 3&5PersiaranPerindustrianPengkalan17 Pengkalan Maju Industrial Park, Ipoh, Perak Darul Ridzuan 31500, Malaysia
NSK VIETNAM CO., LTD. HEAD OFFICE
- Telefon: +84-24-3955-0159
- Faks: +84-24-3955-0158
- Techno Center Room 204-205 Thang Long Industrial Park Dong Anh District, HanoiVietnam
NSK VIETNAM CO., LTD. HO CHI MINH CITY REPRESENTATIVE OFFICE
- Telefon: +84-28-3822-7907
- Faks: +84-28-3822-7910
- Unit 609 The Landmark Building 5B TonDuc Thang Street District 1, Ho Chi Minh CityVietnam
NSK INTERNATIONAL (SINGAPORE) PTE LTD. PHILIPPINES REPRESENTATIVE OFFICE (MANILA)
- Telefon: +63-2-893-9543
- Faks: +63-2-893-9173
- 8th Floor The Salcedo Towers 169 H.V. Dela Costa St. Salcedo Villege, Makati City, 1227, Philippines
NSK AUSTRALIA PTY. LTD. MELBOURNE
- Telefon: +61-3-9765-4400
- Faks: +61-3-9765-4466
- 100 Logis Boulevard, Dandenong South, Victoria 3175, Australia
NSK AMERICAS, INC. HEADQUARTERS
- Telefon: 888-446-5685
- Faks: +1-734-913-7511
- 4200 Goss Road, Ann Arbor, Michigan 48105, U.S.A.
NSK AMERICAS TECHNOLOGY CENTER
- Telefon: 888-446-5675
- Faks: +1-734-913-7511
- 4200 Goss Road, Ann Arbor, Michigan 48105, U.S.A.
NSK CORPORATION CLARINDA PLANT
- Telefon: +1-712-695-2721
- 1100 N. First Street, Clarinda, Iowa 51632, U.S.A.
NSK CORPORATION FRANKLIN PLANT
- Telefon: +1-317-738-5000
- Faks: +1-317-738-5064
- 3400 Bearing Drive, Franklin, Indiana 46131, U.S.A.
NSK CORPORATION LIBERTY PLANT
- Telefon: +1-765-458-5000
- Faks: +1-765-458-7832
- 1112 East Kitchel Road, Liberty, Indiana 47353, U.S.A.
NSK PRECISION AMERICA, INC.
- Telefon: +1-317-738-5000
- Faks: +1-317-738-5050
- 3450 Bearing Drive, Franklin, Indiana 46131, U.S.A.
NSK PRECISION AMERICA, INC. SAN JOSE
- Telefon: +1-408-944-9400
- Faks: +1-408-944-9405
- 780 Montague Expressway, San Jose, California 95131, U.S.A.
NSK LATIN AMERICA, INC. MIRAMAR
- Telefon: +1-305-477-0605
- Faks: +1-305-477-0377
- 3350 SW 148th Ave Suite 420, Miramar, 33027, U.S.A.
NSK STEERING SYSTEMS AMERICA, INC. OFFICE/PLANT
- Telefon: +1-802-442-5448
- Faks: +1-802-442-2253
- 110 Shields Drive, Bennington, Vermont 05201, U.S.A.
NSK STEERING SYSTEMS AMERICA, INC. ANN ARBOR
- Telefon: 42.2947579941068
- Faks: +1-734-913-7102
- 4200 Goss Road, Ann Arbor, Michigan 48105, U.S.A.
NSK STEERING SYSTEMS AMERICA, INC. DYERSBURG PLANT
- Telefon: +1-731-288-3000
- Faks: +1-731-288-3001
- 2962 Fort Hudson Road, Dyersburg, Tennessee 38024, U.S.A.
BK Vibro America Inc.
- Telefon: +1-775-552-3110
- 1100 Mark Circle, Gardnerville, Nevada 89410, U.S.A.
NSK-AKS PRECISION BALL COMPANY CLARINDA
- Telefon: +1-712-695-2915
- 1100A North First Street, Clarinda, Iowa 51632, U.S.A.
NSK CANADA INC.
- Telefon: +1-888-603-7667
- Faks: +1 905-890-1938
- 317 Rutherford Road South, Brampton, Ontario L6W 3R5, Canada
NSK RODAMIENTOS MEXICANA, S.A. DE C.V.
- Telefon: +52-472-500-9500
- Faks: +52-472-103-9403
- E-posta: infomex@nsk.com
- Circuito Mexiamora Oriente No. 331 Parque Industrial Santa Fe I Puerto Interior, Silao, Guanajuato 36275, Mexico
NSK BEARINGS MANUFACTURING MEXICO S.A. DE C.V.
- Telefon: +52-472 103 9400
- Faks: +52-472 103 9401
- E-posta: infomex@nsk.com
- Circuito Mexiamora Oriente No.331 Parque Industrial Santa Fe I Col. Puerto Interior, Silao, Guanajuato 36275, Mexico
NSK-Warner MEXICO, S.A. de C.V.
- Telefon: +52-472-478-3600
- Avenida Purina No 35 Fraccionamiento Mineral de Pozos Col. Puerto Interior, Silao, Guanajuato 36275, Mexico
AKS PRECSION BALL MEXICO S.A. DE C.V.
- Telefon: +52-472-103-9466
- Circuito Mexiamora Oriente 331 Parque Industrial Santa Fe V. Col. Puerto Interior, Silao, Guanajuato, Mexico
NSK BRASIL LTDA. HEAD OFFICE AND PLANT
- Telefon: +55-11-4744-2500
- Av. Vereador João Batista Fitipaldi, nº 66 - Vila Maluf, Suzano, São Paulo 08685-000, Brazil
NSK ARGENTINA SRL BUENOS AIRES
- Telefon: +54 11 4704-5100
- García del Río 2477 - Piso 7º - Oficina "A" - C1429DEA - C.A.B.A, Buenos Aires, 1429, Argentina
NSK PERU S.A.C. LIMA
- Telefon: +51-1-493-4385
- E-posta: nskenespanol@nsk.com
- Calle Teniente Enrique Palacious Nro.360 Oficina 311 Miraflores, LimaPeru
NSK UK Ltd.
- Telefon: +44 1636605123
- E-posta: info-uk@nsk.com
- Northern Road, Nottinghamshire, NG24 2JF, United Kingdom
NSK BEARINGS EUROPE LTD. PETERLEE PLANT
- Telefon: +44-191-586-6111
- Faks: +44-191-586-3482
- 3 Brindley Road South West Industrial Estate, Peterlee, Co. Durham SR8 2JD, U.K.
NSK Deutschland GmbH
- Telefon: +49 21024810
- Faks: +49 21024812290
- E-posta: info-de@nsk.com
- Harkortstrasse 15, Ratingen, 40880, Germany
NSK France S.A.S.
- Telefon: +33(0)130573939
- Faks: +33(0)130570001
- E-posta: info-fr@nsk.com
- 2, Rue Georges Guynemer, Guyancourt, 78280, France
NSK Spain S.A.
- Telefon: +34 932892763
- Faks: +34 934335776
- E-posta: info-es@nsk.com
- Av. de la Vía Augusta 85 3ª planta / Sant Cugat del Vallés, Barcelona, 08174, Spain
NSK Italia S.p.A.
- Telefon: +39 02995191
- E-posta: info-it@nsk.com
- Via Garibaldi 215, Garbagnate Milanese (MI), 20024, Italy
NSK European Distribution Centre B.V.
- Telefon: +31 (0) 13 4641 050
- Faks: +31 (0) 13 4641 082
- E-posta: info-nl@nsk.com
- Brakman 54, Tilburg, 5047 SW, The Netherlands
NSK Polska Sp. z o.o.
- Telefon: +48 226451525
- Faks: +48 226451529
- E-posta: info-pl@nsk.com
- MIGDAŁOWA 4/73, Warszawa, 02-796, Poland
NSK BEARINGS POLSKA S.A. PLANT
- Telefon: +48 -41-3670556
- E-posta: kielce-info@nsk.com
- Ul. Jagiellonska 109, Kielce 25-734, Poland
NSK Rulmanları Orta Doğu Tic.Ltd. Şti
- Telefon: +90 2165000675
- Faks: +90 2165000676
- E-posta: turkey@nsk.com
- Cevizli Mahallesi D-100 Güney Yanyolu Kuriş Kule İş Merkezi, No:2 Kat:4, 34846 Kartal, Türkiye, Istanbul, 34846, Turkey
NSK Bearings Gulf Trading Co.
- Telefon: +971 48048200
- Faks: +971 48847227
- E-posta: info-me@nsk.com
- Dubai, JAFZA View 19, Floor 24 Office LB192402/3 PO Box 262163, Downtown Jebel Ali, United Arab Emirates
NSK Europe Limited Maidenhead - Sucursala Ploiesti
- Telefon: +40 344 803 210
- Faks: +40 344 803 218
- E-posta: info-ro@nsk.com
- Bdul Republicii , 178, Ploiesti, Ploiesti – 100072, Romania
NSK South Africa (PTY) Ltd.
- Telefon: +27 0114583600
- Faks: +27 114583608
- E-posta: info-sa@nsk.com
- 25, Galaxy Avenu, Sandton, 2054, South Africa
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